Ford Focus>> Engines>> Installation of the power unit>> Installation of the Endura-DI engine of 1,8 l with a transmission
Installation make in the following sequence:
- lift the car and arrange under it an assembly table with the power unit;
- lower the car so that the power unit appeared in podkapotny space;
- establish both support of the power unit, back — first of all;
- establish a belt of a drive of auxiliary units and pull it;
- establish the bottom cover of a belt;
- lower the car;
- attach hoses of system of cooling to the thermostat case;
- attach a vacuum hose and the contact socket to the valve of system of a retsirkulyatsiya of the fulfilled gases (EGR);
- connect contact sockets of the switch of light of a backing and a plait of wires of the engine and fix them;
- connect wires to the generator;
- connect the contact socket to the fuel pump of a high pressure;
- connect the contact socket to glow plugs;
- attach топливопровод to TNVD. Be careful, the part of fuel can flow out outside;
- lift the car;
- establish the pump of the hydraulic booster of a steering;
- establish a starter and connect to it wires;
- establish from below a cross-section arm of a radiator and connect them;
- attach the contact socket of a sound signal;
- establish radiator hoses. Pay attention to that collars were established without distortions, and reliably tighten them;
- establish the bottom cover of a radiator;
- establish gear shifting cables, for this purpose weaken the basic ring located on an arm, and turn it against an hour hand;
- establish steering draft, the stabilizer of cross-section stability, the cross-section lever of a suspension bracket;
- establish catalytic converter with silfony, do not damage it;
- establish drives of forward wheels from both parties. A bracket of the intermediate bearing fix only new bolts. Do not create big corners in hinges at installation;
- lower the car;
- connect a tube of a drive of coupling to the working cylinder;
- wrap nuts of rods of both shock-absorbers;
- establish the pipeline of a high pressure of the hydraulic booster of a steering;
- establish a broad tank of cooling liquid and connect a hose to a radiator;
- establish the case of the air filter with a sleeve of a fence of air;
- establish sleeves of a cooler of nadduvochny air;
- establish the pallet of the storage battery and then the battery;
- connect wires to plugs of the storage battery;
- establish the bottom casing of the engine;
- fill in cooling liquid in a broad tank of system of cooling;
- remove air from hydraulic system of coupling;
- check oil level in the engine;
- start up the engine and warm up it. Check tightness of all connections and hoses;
- make a trial trip run not less than 20 km. During this time electronic control systems of the engine and the car should be activated. If you find failures in operation of the engine, for example unevenness of rotation of a cranked shaft of the engine idling, go on specialized station Ford where to you will reprogram the control unit anew;
- after a trial trip again check levels of working liquids, reliability of fixing connections and tightness of the shlangovy.