Ford Focus>> Engines>> Installation of the power unit>> Zetec-E 1,8 engine installation — 2,0 l with a transmission
Installation of the engine carry out in the following sequence:
- lift the car and arrange the power unit on an assembly table under the car;
- carefully lower the car;
- establish back support of the engine, a detail of fastening do not tighten up to the end;
- establish forward support of the engine, a detail of fastening do not tighten up to the end;
- move the power unit in different directions;
- lift the car and take aside an assembly table;
- connect a tube to the working cylinder of coupling. Be careful, there can be a brake liquid;
- establish a drive of forward wheels from both parties. A bracket of fastening of the intermediate bearing of a drive of wheels tighten new bolts. Carefully, do not allow big angles of rotation in hinges at installation;
- establish cross-section levers of a suspension bracket;
- attach forward wheels;
- establish a reception pipe of system of production of the fulfilled gases with the silfony;
- lower the car;
- tighten details of fastening of support of the engine the demanded moment;
- wrap the top bolts of fastening of the pump of the hydraulic booster of a steering by hand;
- establish the pipeline of a high pressure with the holder;
- fix clips a tank of liquid of the hydraulic booster of a steering;
- establish a broad tank of system of cooling;
- lift the car;
- establish the bottom bolts of fastening of the pump of the hydraulic booster of a steering and finally wrap all bolts;
- establish hoses of system of cooling.
Models with the conditioner
Establish the conditioner compressor.
All models
Establish a belt of a drive of auxiliary units. Natyazhitel of a belt turn clockwise;
- establish a cover of a driving belt;
- establish cables of the mechanism of management of a transmission. For this purpose turn the basic ring located on an arm, clockwise and fix them;
- check oil level in a transmission which should be below the bottom edge of a jellied opening on 10 — 15 mm, and if necessary add;
- establish a cover of cables of switching and a choice of transfers;
- establish the air deflector and the radiator fan;
- lower the car;
- establish all hoses of system of cooling. Pay attention to that collars at an inhaling were not planted with a distortion;
- connect топливопровод;
- establish a wire of connection with "weight";
- attach a hose of the vacuum amplifier of brakes;
- attach other vacuum hoses;
- connect contact sockets of the sensor of an angle of rotation of a cranked shaft (SKR) and the switch of light of a backing;
- connect and fix the contact socket of a plait of wires of the engine;
- connect the contact socket of the sensor of speed (VSS);
- connect a tube to the working cylinder of coupling. Be careful, the part of brake liquid thus can flow out outside;
- connect the contact socket of the electric motor of the fan of a radiator and fix a wire a collar;
- connect the contact socket of the control unit (RSM);
- connect wires to the fuel pump of a high pressure;
- establish a drive of a pedal of an accelerator;
- establish the case of the air filter together with a sleeve of air intake and a wire of connection with "weight";
- connect the contact socket of the sensor of a mass consumption of air (MAF);
- attach a hose of ventilation of a case to a block head;
- establish a broad tank of system of cooling;
- tighten nuts of rods of the right and left shock-absorber;
- establish an arm of the storage battery and the battery;
- pour in a broad tank cooling liquid;
- remove air from hydraulic system of coupling;
- check oil level in the engine;
- connect wires to plugs of the storage battery;
- start up the engine and warm up it. Check tightness of all connections and hoses;
- make a trial trip run not less than 20 km. During this time electronic control systems of the engine and the car should be activated. If you find failures in operation of the engine, for example unevenness of rotation of a cranked shaft of the engine idling, go on specialized station Ford where to you will reprogram the control unit anew;
- after a trial trip again check levels of working liquids, reliability of fixing connections and tightness of the shlangovy.