Ford Focus>> Engines>> Engine dismantling>> Zetec-SE 1,4 engine removal – 1,6 l with a transmission
At removal of the engine execute the following operations:
- disconnect wires from plugs of the storage battery;
- remove the storage battery;
- remove an arm of the storage battery;
- release a plait of wires;
- remove the air filter with an air intake sleeve;
- remove шлаг ventilation of a case of the engine from a cover of a head of cylinders;
- remove soaking-up branch pipe;

Fig. 64. Posting of a pedal of an accelerator: 1 — a spring clip; 2 — the holder of a cable of management of a butterfly valve



- disconnect a drive of a pedal of a butterfly valve. For this purpose remove a spring clip 1 (fig. 64) and take out a drive 2 of the holder;
- remove a stopper of a broad tank of system of cooling;
- merge cooling liquid in suitable capacity with possibility of its further use;
- after plum wrap a drain stopper;
- unscrew nuts of fastening of amortizatorny racks on 5 turns;
- disconnect the contact socket of the central plait of wires and disconnect the contact socket of the sensor of an angle of rotation of a camshaft (SMR sensor);
- disconnect a wire of "weight" and the screen of thermal protection against a final collector;
- remove a final collector and laying;
- remove the central contact socket of the coil of ignition;

Fig. 65. Cable and central socket of a plait of wires



- separate the central socket of a plait of wires of the engine (fig. 65) ;
- disconnect cable fastening (see fig. 65 );

Fig. 66. Removal of hoses: 1, 3 — a vacuum hose: 2 — a regulator of pressure of fuel system



- remove hoses and disconnect the contact socket for model without the conditioner (fig. 66) ;
- disconnect wires of the generator and the contact socket from the pump of the hydraulic booster of a steering;
- disconnect generator wires on model with climatic installation.
All models
Remove a broad tank of system of cooling;
- disconnect spring clips of a broad tank of the amplifier of a steering and take aside;
- disconnect hoses of system of cooling and heater hoses;
- remove vacuum pipelines from capacity with absorbent carbon;

Fig. 67. A tube detachment from the main cylinder of coupling



- disconnect a tube from the working cylinder and the main cylinder of coupling, a tube muffle and take aside (fig. 67) ;
- remove a belt of a drive of auxiliary units as it is described in section 15.
Models without the conditioner
Remove the holder of the pipeline of the hydraulic booster of a steering.
- remove the pump of the hydraulic booster of a steering with basic a plate and fix a wire.
Models with the conditioner
Remove the holder of the pipeline of the hydraulic booster of a steering;
- remove the compressor of the conditioner and fix it a wire;
All models

Fig. 68. Cable of inclusion and choice of transfers



Remove cables of inclusion and a choice of transfers (fig. 68) ;
- remove a starter;
- remove cross-section levers of a forward suspension bracket;

Fig. 69. Bracket of the intermediate bearing of a drive of wheels



- remove fixing bracket of the intermediate bearing of the right shaft of a drive of forward wheels (fig. 69) ;

Fig. 70. Right shaft of a drive of forward wheels



- take out from a transmission the right shaft of a drive of forward wheels and fix it on a wire. An open opening of a transmission close an assembly cap. Remember that the maximum angle of rotation of the internal hinge 18 °, external — 45 ° (fig. 70) ;
- take out from a transmission the left shaft of a drive of forward wheels and will fix it a wire. Close an open opening in a transmission an assembly cap.
Models with the conditioner

Fig. 71. Removal of the pump of the hydraulic booster of a steering



Remove the pump of the hydraulic booster of a steering, a belt of a drive of auxiliary units with a natyazhitel and tie up them above a wire (fig. 71) .
All models

Fig. 72. Bolts of fastening of support of the engine



Unscrew bolts of fastening of support of the engine. Be careful: the limiter of a list is under loading (fig. 72) ;
- separate the contact socket of the oxygen sensor;
- separate the contact socket of the sensor of pressure of oil;
- separate the contact socket of the sensor of an angle of rotation of a cranked shaft (hard currency);
- unscrew bolts of fastening of a forward flange of a reception pipe and remove laying.

Fig. 73. A flange of a reception pipe of system of production of the fulfilled gases



Prevention
Do not bend сильфон system of production of the fulfilled gases (fig. 73) .

Preparatory work on removal of the power unit
Arrange under the engine and a transmission a steady assembly table;
- lower the car till the moment while the engine with a transmission will not lay down on an assembly table;
- the power unit fix by means of wooden wedges and in addition fix by means of couplers;

Fig. 74. Connections топливопроводов



- carefully disconnect топливопроводы, the part of fuel will come to light. Connections submitting топливопроводов have white color or are designated by a The White marking Ribbon. Connections returnable топливопроводов have red color or are designated by a red marking tape (fig. 74) ;

Fig. 75. Forward support of engines



- remove forward support of the engine (fig. 75) ;

Fig. 76. Back support of the engine



- remove back support of the engine (fig. 76) ;
- lift the car, thus the power unit remains on an assembly table;
- take out the power unit from under the car;
- disconnect a transmission from the engine for what disconnect contact sockets of the sensor of speed and the switch of light of a backing and unscrew fastening bolts.